There are many different components, parts and simple devices used in the medical field that are produced through stamping rather than other types of processes. In Boston, there are only a few specialized shops offering surgical metal stamping, forming and assembly services.
While stamping itself may be a very old metal working process, there are an incredible number of advances in the technology. The use of technology in the design and creation of the die as well as the ability to use automation and computer controlled machines for production continues to provide the opportunity for tighter tolerances through surgical metal stamping that meet and exceed all required standards for medical equipment and device approval.
Getting Started
The first and most challenging part of surgical metal stamping is to create the die. In the best metal stamping shops, this process will be completed by master tool and die professionals with extensive experience in the principles of design as well as the requirements and standards for medical devices and equipment.
The specific type of device or component will be critical in both selecting the correct type of alloy as well as in designing the actual die. In the medical field, it is not uncommon for the client to request tolerances of plus or minus 0.0001 inches, which means the die has to be carefully crafted to reflect these requirements. The choice of the type of die and its construction will also be a critical factor in the design process.
This is completed using the latest in software and technology. There are several different programs that can be used to accomplish this design process including CAD/CAM software with different specialized features that are required for component development.
Speed and Quality
Stamping is an effective and efficient option to consider for medical device manufacturers in and around the Boston area. Each part can be produced to the tolerances mentioned above, and this is true for the smallest micro-parts to much larger medical equipment needs.
It is important to choose a metal stamping company that uses ongoing and continuous quality control. Ideally, look for a company that is ISO 9001:2008 registered. This shows that the company has a quality control plan in place and is able to work to customer standards as part of their overall business model. This assurance of quality control is essential in the medical device and equipment industry and demonstrates the true commitment to quality of a top business.
